Markforged Simulation

Validate and Optimize Parts Before Pressing ‘Print’

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Simulation is powered by a custom, high-fidelity Finite Element Analysis (FEA) engine built to account for the complexities of 3D printed parts. Variables that influence the simulation include material type, fill pattern, fill density, number of floor and wall layers, layer height, CFR pathing, and part orientation.
Ready to revolutionize your 3D printing workflow? Discover how Markforged Simulation can save time, cut costs, and ensure your parts perform perfectly—start optimizing today.
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Get It Right The First Time

With vs. Without Simulation: The Impact on Efficiency and Costs

Consider the part shown here, a material handler designed to lift 100 lbs. of raw material into a CNC machine. It must be strong to bear the load and stiff to ensure stability and proper support.

Traditional methods of part configuration often rely on trial-and-error, leading to multiple costly and time-consuming iterations. For example, creating a material handler without simulation might take four iterations, consuming 16 days of print time and $1,668 in material costs.

In contrast, Markforged Simulation optimizes the design in minutes, reducing the process to a single iteration that requires just 3 days and $282. This streamlined workflow not only saves 13 days and $1,386 but also frees up valuable printer time for other projects. Simulation transforms inefficiency into precision, maximizing productivity and minimizing costs.

Minute With Simulation

Real World Use Cases and Results

Robot Arm Backpack

Siemens Energy Technology Application Center

Utilizing Markforged Simulation, the TAC team can quickly iterate backpack designs to optimize structural integrity while balancing fabrication time and rigidity. This approach has significantly reduced design time and costs compared to traditional metal fabrication, enabling faster adaptation to different sensor configurations during application development.

Results

  • Reduced manufacturing time by 43.75%
  • Manufacturing costs reduced by 60%

Camshaft Locking Tool

PUNCH Torino

Simulation enabled their team to virtually test and optimize tool designs before 3D printing, eliminating the need for multiple physical prototypes. This approach reduced development time by more than 50% and ensured that the tools met stringent strength and performance requirements on the first print.

Results

  • Reduced material costs by over 85%
  • Reduced production time from 144 hours to 18 hours

Printed Tools for Steel Forming

Centerline Engineered Solutions: Press Brake Punch

Centerline Engineered Solutions fabricates formed steel parts with an industrial press brake. In order to fabricate each part, Centerline has to make a unique punch and die. For most applications, the cost of this specialized tooling does not justify the expense of the part. By printing the tooling out of Onyx and reinforcing critical points with steel inserts, Centerline creates forming tooling at a vastly lower cost.

Results

  • Saved +$1000 dollars per tool
  • Parts in hand next day

Ease in Automation

Rent the Sky Films: Camera Cable Harness

They print custom cable adapters for a 15 lb, handheld 3D camera that replaces conventional 100 lb rigs. These adapters consolidate cabling to a single interface point, making the camera simpler and easier to operate. Rent the Sky Films founder Scott Ferril describes this part as “the difference between getting the shots you want vs. the shots you have time for.”
Discover how 3D printing can streamline your operations—connect with us today to learn more.

Results

  • Reduced Cost - 16x cheaper
  • Reduced Production Time - 15x faster
  • 3 times lighter than the machined part replaced

Frequently Asked Questions

Find answers to the most common questions about Markforged Simulation for industrial 3D printing.
How does Markforged Simulation validate 3D parts?

Markforged Simulation uses Finite Element Analysis (FEA) to test part performance virtually. It simulates real-world conditions, such as stress, strain, and deformation, and provides metrics like strength, stiffness, and safety factor. This ensures parts meet performance requirements before printing, eliminating costly trial-and-error cycles

What is the best software for optimizing 3D prints?

Markforged Simulation is a top choice for optimizing 3D prints. It integrates directly with the Eiger software, allowing users to adjust settings such as fill density and fiber reinforcement automatically. Its optimization features ensure reduced material usage, faster print times, and parts that meet or exceed functional requirements.

How do we reduce 3D printing costs with simulation tools?

Markforged Simulation reduces costs by minimizing material waste and avoiding overbuilding. The software optimizes designs virtually, cutting material usage by up to 85% and print time by 80% in some cases. This efficiency lowers production costs and accelerates time-to-market​.

What is Eiger, and how does it work with Markforged Simulation?

Eiger is Markforged's cloud-based software for managing 3D printing workflows. Markforged Simulation integrates seamlessly into Eiger, allowing users to validate and optimize part designs directly within the platform. It automates complex analysis processes, making it easy to configure parts for strength, stiffness, and cost efficiency.

Markforged FX20 Industrial 3D Printer

Bigger, Faster, Stronger: Delivers Larger, High-Strength Parts at Low Cost

FX20 is a high-temperature, large format 3D printer that
brings The Digital Forge platform and Continuous Fiber
Reinforcement (CFR) technology to a new realm of parts,
problems, and industries. Designed to thrive in some of the
most demanding manufacturing industries — aerospace,
automotive, defense — FX20 prints bigger, faster, and
hotter than any other Markforged 3D printer. Whether
your needs are tooling or production parts, FX20 can
deliver quality, high performance solutions.
Ready to revolutionize your manufacturing process?
Order your Markforged FX20 today and start printing stronger, more reliable parts right on your production floor.
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Print with Markforged's Full Range of Composite Base Materials and Continuous Fibers

Compatible Materials
Onyx®
Vega™
ULTEM™ 9085 Filament
Onyx FR™
Carbon Fiber
Carbon Fiber FR

Vega is Markforged’s first engineered high temperature plastic — an ultra high-performance carbon fiber filled PEKK for 3D printing critical aerospace parts. Vega can be reinforced with continuous fiber to achieve aluminum strength for replacing structural, non-critical aerospace components. It exhibits a smooth black matte surface finish that is excellent for production parts with minimal post processing.
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